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Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. The solenoid is a crucial component of golf carts, comprising a steel plunger and a thin wire coil going around the plunger. Another basic reason behind a faulty brake is stuck cables. If the OBC does not clear the fault the controller will not power up or the solenoid will not engage. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. The biggest benefit of lithium-ion batteries come in the form of their longer life. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. The average lithium ion golf cart battery can charge 3,000 to 5,000 cycles in its life vs. the average lead-acid battery charging just 1,000 total cycles. Who Makes Noodle Golf Balls? Make sure your batteries are fully charged, first, and then check for the following: Any cracks or dirt in the batteries. Charge the cart then let it sit for about a hour after the charge cycle is finished. You can use a pressure measuring meter to see the air pressure level. Normally, you can buy a cable for between 6$- 217$. Tighten the loose bolts and nuts immediately. Many golf cart owners dont know what kind of batteries they have or need to be checked, and this can often happen too late when the golf cart fails to charge. Your ICON golf carts braking system might develop issues after prolonged use. Dont fill the battery above the plates as it needs space for the liquid to expand, so you need to be very careful not to get the acid on your skin or in your eyes, so protective gear is recommended.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-1','ezslot_8',121,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-1-0'); If they are, then top up the battery (usually with distilled water) and see if that works on the charger; if the charger still doesnt pick up the batteries, you may have damaged the cells and need a replacement. If the tangling led to their destruction, you must replace them. That is why you should always handle and maintain your vehicle according to the user manual. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. You can also use a reputable battery terminal cleaner like CRCs 05023 Battery Cleaner, and this will not only neutralize the acid (if there is any), but you can wipe it clean with water afterward and get those contact terminals back to pristine condition. Then unhook one of the battery meter wires from the battery pack for about 30 seconds and reconnect. I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. The battery wont sufficiently charge when plugged in. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. Clean the overflow with a rag or paper towel by wiping directionally away from the ports. Check the wires and other connections to ensure that they are okay. Your Icon golf cart needs to contain the right amount of air pressure in its tires. Using tap water which causes calcium sulfation. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . They offer high currents and are also spill-proof. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. Most Club Car golf carts, for instance, have a top speed of 19 mph. It is not that costly. We had to replace the charger for our cart as it was not functioning properly. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. Occasionally, you need to change the damaged wires too. Your golf cart battery charger may need to be troubleshooted frequently. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. Lug Nuts should be torqued to 55-65 FT LBS. Painting a golf cart with krylon fusion: How To Do It Right? Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. Assess the motor and its assembly thoroughly to know what is ailing it. Remove the battery from the charger and then wipe the metal contact terminals on the battery with a dry cloth or cotton wool to ensure they are free of corrosion. Please contact your dealer for warranty transfers. And then, change the old tire with the new one. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. State of Charge % incorrect. This is a very common problem of ICON Golf Cart, and most Cart users face this problem very frequently. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. The switch should be in this position every time the cart is charged. They have been telling me they are trying to get a fix from Icon in Tampa. That charge indicator will always light up red once the charger kicks on. If it is not charged, then recharge it immediately. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. It is a very easy fix and can be done in 3 steps. Even though you may think its a charging problem, it is not related. But if you are previously aware of the common ICON golf cart problems, you wont be anxious immediately. With more than 20 years of combined experience in battery technology, RoyPow TECHNOLOGY is proud to offer you professional battery system solutions for LEV (low speed vehicle) including Golf Carts, AGV (automated guided vehicle), Forklift, Energy Storage etc. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. Only distilled water should be used to fill low water levels. The first step is to try and reset the cluster. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. there could be connection problem (clean and tighten), defective charger. Dedicated to ICON Golf Cart owners both present and future. However, there are a few disadvantages as well. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. AGM batteries are a good option to be used in golf carts. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. For optimum life and performance, we generally recommend a discharge of 20% 50% of the batterys rated capacity even though the battery is capable of being cycled to 80% discharge. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, The battery terminals may be loose or corroded. You can go to the tire servicing center and fix the leaks. The following issues are the probable reasons. Are you having issues charging your golf cart? Do not interrupt the charge cycle until the charge indicator is green. Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. Filter by Sort by 45 products ICON i20 - Indigo Blue with White Seats - $9,499 Call for Inventory So, clean the cables and reconnect them to the battery. For instance, you will not be able to charge your car on the same circuit as your refrigerator or other high amp appliances. Also, the wires may get damaged after some time. You can leave the charge cord plugged in at all times as the charger has a built in shut-off feature once it achieves a full state of charge. However, it is very natural that with continuous use or not eventually your Icon golf cart will have mechanical problems like- batteries, tires, and other parts. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. Water is lost during charging. Press the button. What is the Wire Size for Golf Cart Batteries? 36v Golf Cart using 3 12v Batteries - Surprising range. Yes. If you find it is weak, follow the below steps: Step 1. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. The charge indicator will go from red to yellow to green depending on the state of charge. Yes. There are numerous reasons and advantages for this. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. He said while the cart is charging (power sw on) turn the key on and then off. As an estimate, AGM and flooded lead acid batteries self-discharge approximately 4% per week at 80F. You dont have to worry about the buildup of sulfation, and you also do not have to worry about watering the batteries. Corrosion leads to sulfate buildup, which will hinder the current flow. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 Your motor should start now. If this did not work and/or the gauge continues to act abnormal, contact your dealer for a replacement gauge cluster. Icon Golf Cart is the perfect street-legal electric cart that is suitable for both, residential and commercial needs. But do you know that you can upgrade the wheel size of your golf cart to a higher diameter, such as a 10, Read More 10 vs 12 Golf Cart Wheels: Which Size Is The Best?Continue, Do you have a Harley Davidson golf cart lying around in your garage? So, you may change your solenoid whenever it gets damaged. Remove the motor from Cart and check the condition of individual parts e.g. Park your car within the length of the supplied charging cable to an outlet. If not, tires will lack traction. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. brushes, bearing, coil etc. Every tire has an expiration time. How To Fix EZGO 48 Volt Golf Cart Wont Move Problems? These carts last forever. So, the cart becomes useless for a while. Classic 4 PLUS . I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. For most people, watering lead acid batteries on a monthly basis is a hated task. Therefore, the best time to water your batteries is always at the end of the charge cycle. A solenoid is a cylindrical wiring coil that transports the flow of electricity to the motor. It won't push you back in your seats but its a decent time. Maintenance-free - No water needed, and no cleaning of acid residue required. As the state of charge in a battery decreases, the electrolyte becomes more like water and the freezing point increases. Most golf carts use lead-acid batteries, some are sealed batteries, and some are wet and need distilled water top-ups, and some golf cart owners have switched to lithium-ion, even though they are more expensive. One of the biggest problems of the ICON Golf Cart is a motor-related problem. The best thing to do is to park the golf cart on a flat surface while you change the tire. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. You should also make sure the brake is on and that the cart is in the park. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. Continue with Recommended Cookies. When your golf cart isnt charging, the first place to check is the batteries, as more often than not, this is where the problem usually lies. Please remember that even when working with 12V, you need to take all proper precautions to be safe. If it doesnt, you may need to contact the supplier or technician to enquire about repairs or replacing the cable. Recharge a deep cycle battery as soon as possible after each use to prevent sulfation. That may help the cart to run again. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. The I40L has a high torque 14:1 rear. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. For stuck or entangled cables, you pull them out carefully. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Experience the convenience of a downtown driver without the expense of an electric car. This is another item you will need to check to determine if it is a reason your cart is not charging. So, you must need a new one in this case. This may happen due to a mechanical leakage that leads to stuck the various parts of the cable altogether. The next step is to check the golf cart charger itself. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. Alongside its strong specification, it is able to bring out the full extent of its power with ease. The I40 has a high speed 10.5:1 rear. The warranty start date begins the first date of cart delivery. If all is well with your batteries, its time to move to the connections between the batteries and the golf cart, as there may be issues causing the golf cart to experience charging. However, if the electrolyte level is extremely low or the plates are exposed to air, add some water to cover the plates before starting the charge cycle. Repeat as necessary, then rinse with a lot of water. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. If it is low, give it time to fill up before starting the cart. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Loss of electrolyte due to heat or overcharging. Yes. Golf cart batteries are not designed to be discharged that often and so deeply; this is why they should be recharged after each round to avoid depletion and the risk of damage. A visual check of connections is the first option for wiring issues. Press the key to reset the motor and cover. When your golf cart doesn't charge, go through checking the batteries first to establish whether this is the problem. Lithium Batteries Substantially Reduce the Weight of Your Golf Cart. Cant find the answer(s) youre looking for? Recharging slowly and keeping your battery well maintained are the best ways to extend the life of your battery. Positive grid corrosion or growth due to high temperatures. The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Unplug the charger completely to be safe and then locate the fuse holder on the charger. This combination of heated components might burn out your motor. Take a general screwdriver and uncover the motor. That is why you should always handle and maintain your vehicle according to the user manual. My name is Chris, and I am the founder of Yard Floor. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. Check the main cables to make sure there isn't any corrosion. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-large-leaderboard-2','ezslot_9',107,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-leaderboard-2-0'); Several steps can be taken to overcome the problems created due to the malfunction of the brake. This segment is in this discussion as to when all has been checked externally, and your golf cart still isnt charging, then it may well be internal electronics that could be the cause and so is worth mentioning in this discussion. Recharge the pack every 2 weeks if the car is sitting idle or in storage, and when in doubt, recharge it. We and our partners use cookies to Store and/or access information on a device. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. This is a common phenomenon for having a battery-related problem in your Icon golf cart. But why not learn some tricks to solve some common ones? Once the cord is plugged into your outlet, you may now plug into your cars charge receptacle. The cart zips nicely up to 25mph (I've seen 26 and 27 but most of the time flat-out my cart only hits 25mph.) Lets look at the battery issues and how to fix them. In most cases, this works fine. The icon is the brand that ensures your comfort and premium features in your golf cart at the best price. The thread of the lug studs is a standard size. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. The following procedure will ensure they reach their full potential. AGM batteries have advantages and disadvantages and are a good option to be used in golf cars. Kodiak Golf Carts include: 2-Year Warranty New 48-V Lithium Batteries with 5 year warranty Heavy-Duty GOLF CART SEATS - UPHOLSTERY $0 (Las Vegas 89120) $7,000 Oct 6 Yamaha G29 Golf Cart $7,000 (Henderson) $0 Oct 6 ICON - i60 Electric 6 Passenger golf Cart $0 $9,999 Oct 6 Freedom Golf Carts 2022 Icon i40 Golf Cart/Car $9,999 $16,999 Oct 6 Freedom Golf Carts 2022 Evolution D3 Luxury Golf Cart . So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. Read on as we detail the problems youll likely encounter and how to solve them. Table of Contents If the water inside the battery chambers is finished or insufficient, the battery will not work. Sep 23, 2017. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. If you are a golf lover, then golf carts are a must-have vehicle for you. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. However, be very careful while changing the solenoid. $99.99 I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. Your ICON golf cart will occasionally experience troubles with the tires, primarily because of low pressure or a puncture. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. In warmer climates, and during the summer, watering is required more often. If you convert your golf cart to lithium ion batteries, you could potentially lose almost 300 pounds of weight. 4406 Madison Industrial Ln. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. All batteries that come in your new ICON will be covered for a period of two years. You should consult a professional or visit the nearest ICON service center for a faulty charging system. Using the wrong fuse may result in damage and void the warranty. What Size Garage Door Do You Need For A Golf Cart? If the OBC detects a problem with the charging system or the drive systems it shut down. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. Should fix the issue. So, what are the common ICON golf cart issues? To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Yes. When this happens, the first reaction is that the charger has failed, but often that is not the case. The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. If the flashing continues, it is possible that the . ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 3 years from the date of sale. The frame structure of the two carts are different and does not allow for parts to be interchangeable. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. Due to this, the air inside the tires gradually decreases. There might be several reasons for motor burnout. 355. #6. Yes. You should always make sure to have enough air in your golf cart tires. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 2 years from the date of sale. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. You might need to disengage the terminal cables and then place the new battery. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Then you can plug the golf cart charger back in and see if it works. If your batteries are carrying a minimal load, and your charger will still not charge them, it may be because your golf cart's onboard computer is confused about how much charge they are currently carrying. The brake-related problem might occur because of a variety of reasons. But why not learn some tricks to solve some common ones? For that, please read the following points to know the frequent complications and the possible solutions to overcome those. To solve battery-related problems, the following procedures can be followed:if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-box-4','ezslot_6',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); Firstly, check whether the battery is charged or not. In addition, so many individuals improperly maintain their water level in the batteries and destroy them. If this doesnt work, you will need to test it with another fully charged battery, and if there is no joy, you may have burned the motor out, and the golf cart is charging correctly. Safe and sturdy with enough battery power to drive all day. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. 25 mi Distance per Charge < 20 ft Breaking Range 19 mph Max Speed (DOT Available through Dealer) 6.7 Min. The brake of the cart may not work due to tangled wires. With lithium-ion, that level is 80%, and that is why more and more cart owners are looking to lithium-ion to replace lead-acid batteries. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. There are only a few specific reasons for slouching or overinflated tires. If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. To check this, remove the charger from the wall and inspect the connector and see if the pins are all up properly. There can be several issues that may prevent the ICON golf carts from running. Cover the motor and start. That may tear up the tires. Some carts have 3 x 12V batteries for the 36V version and 4 X 12V batteries for the 48V version. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. Do you own a troublesome ICON golf cart? I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and then recharge. First, check the voltage output. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. Whether its depletion or sitting for too long, the acid levels are low, or they are just old, this is the first port of call when your golf cart isnt charging. In order to keep your golf carts batteries fully charged and always available, manufacturers recommend charging your golf carts batteries while the cart is plugged in all the time. A red reset button should be present near the main battery power supply. Next, remove the wheel rim and tire by unscrewing the lug nuts. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it.